Case Study

Gotion High-Tech — full battery-line test system supply

The North America power battery testing line needed to be built quickly, covering the full chain from R&D to production and after-sales, while adapting to weak-grid environments.

There were many high-voltage and high-power testing scenarios. Traditional solutions created heavy grid impact and offered insufficient efficiency in validation and fault localization.

A power battery testing system and Green Power Direct (GPD) solution were deployed to establish both an energy closed loop and a data closed loop.

Closed-loop efficiency for fault localization and validation improved by more than 10 times, successfully supporting the mass-production needs of the North America base.

 It provided a long-term capability foundation for the customer’s global manufacturing expansion and weak-grid adaptation.

Li Auto Whole-Vehicle Controller Validation Project

Whole-vehicle controller validation required a highly efficient HIL testing platform to support a fast-paced iterative R&D cycle.

Traditional validation methods were slow to build, lacked coverage, and had high regression costs.

Tsingstandard deployed a combined VCU/BMS/MCU testing platform to enable automated simulation validation and multi-controller joint debugging.

R&D testing efficiency improved significantly, and the validation cycle was greatly shortened.

It provided reusable testing assets for the continuous iteration of the whole-vehicle platform.

New Energy Vehicle Annual Inspection Capability-Building Project

After the implementation of new regulations for annual inspection of new energy vehicles, the institution needed to rapidly establish standardized inspection capabilities.

Traditional validation methods were slow to build, lacked coverage, and had high regression costs.

Tsingstandard deployed a combined VCU/BMS/MCU testing platform to enable automated simulation validation and multi-controller joint debugging.

R&D testing efficiency improved significantly, and the validation cycle was greatly shortened.

It provided reusable testing assets for the continuous iteration of the whole-vehicle platform.

CRRC Zhuzhou Institute BMS Algorithm Validation Project

In rail transit and battery management system R&D scenarios, the customer needed more efficient BMS algorithm validation capability to support continuous model-driven iteration.

BMS algorithm validation efficiency was low, and traditional HIL platforms could not meet the rapid iteration requirements driven by AI models.

An AI battery-model-driven BMS HIL platform was deployed to enable automated algorithm validation and continuous optimization.

Algorithm validation efficiency improved significantly, enabling continuous reuse.

Overseas Power Battery Testing and Manufacturing Capability-Building Project

Multiple overseas markets are building localized power battery testing and manufacturing capabilities and require unified platform capability, delivery experience, and scenario-adaptation support.

Multiple overseas markets need localized power battery testing and manufacturing capability support.

Tsingstandard's testing systems have already covered North America and multiple overseas markets, supporting power battery testing and manufacturing scenarios.

Power battery testing capability has been successfully deployed in multiple overseas markets.

A leading domestic car company's overseas base battery airtightness testing project

Leading car companies are accelerating the launch of new energy vehicle models in overseas markets and urgently need localized testing capabilities.

Strict overseas regulations and extremely cold environments test the reliability of sealing, making it difficult for factories to control quality.

Deploy battery airtightness detection system (electronic pressure regulation, data traceability, MES docking), flexibly adaptable to multiple vehicle models.

Implement airtightness verification for each battery pack offline, meet local regulations, and reduce after-sales risks.

Verified that China's testing capabilities are compatible with local standards and exported by vehicle manufacturers, providing a reference path.

HIL testing project for split type flying cars in a leading flying car enterprise

The development of the second generation split type flying car (land vehicle+flying vehicle) requires millisecond level collaboration between two sets of domain controllers.

The traditional HIL scheme only supports a single BCM and cannot handle dual body debugging.

Build a dual BCM independent HIL platform+microsecond level synchronous communication+fault injection matrix, covering the entire process linkage simulation.

Less than a year of delivery, over 70% of the problems that need to be discovered by actual flight have been identified in the laboratory in advance, setting the industry's first benchmark for dual body BCM verification.

Verified the joint simulation capability of complex multi-body systems, providing a reusable testing system for low altitude economic mass production.

A globally leading power battery company's Thailand base production line upgrade and renovation project

A globally leading power battery company's Thai factory is facing weak production line testing capabilities, complex compliance, and a lack of local technical support.

We need to implement a testing, validation, and after-sales system that is compatible with overseas standards in the shortest possible time.

Adopting a "turnkey project", we provide modular quick change (changeover from 8h to 2h)+intelligent cycle optimization (efficiency improvement of 30%), and cross-border delivery of the entire chain.

Completed the production line renovation in less than two months, successfully undertook important orders, and gained high recognition from customers.

Create a new model for China's new energy technology services to go global, and establish an overseas project management system that covers the entire lifecycle.

Full lifecycle testing project for a leading global power battery and energy storage enterprise in China

TOP level enterprises cover all scenarios of power batteries and energy storage, with a global layout of large-scale bases.

It is necessary to meet both the new national standard of "Five Major and Six Small" for energy storage compartments and the full chain quality control for power batteries.

Deploy a full stack testing system from battery cells to energy storage compartments, research and development to after-sales service (BMS HIL, high-power charging and discharging EOL、 Airtight, portable maintenance, etc., fully benchmarking against GB/T national standards.

The energy storage compartment has passed all new national standard type tests at once, reducing the research and development cycle by 30% and significantly improving production efficiency.

Verified end-to-end and replicable energy storage lifecycle testing templates, with international certification qualifications for exporting to global markets.